Processes
JACAN Powder Equipment
Precision Pulse & Bean Protein Fractionation Solutions
We provide specialized pulse and bean protein fractionation from food to pharmaceutical grades with a core focus on purity and functional integrity. To ensure the precise separation of protein and starch while preserving natural nutrients, our system integrates high-efficiency dry milling, advanced air classification, precise variable speed control, and specialized anti-static filtration. By eliminating thermal degradation and ensuring narrow particle size distribution, we help clients in the food, nutrition, and alternative protein industries achieve superior yields and high-quality enrichment.
Material Cleaning & Precision Dehulling
Optimized for protein-rich legumes like peas, mung beans, and lentils. This pre-treatment removes impurities and hulls, ensuring a clean, fiber-reduced feedstock to maximize protein purity in subsequent stages.
Ultra-fine Grinding & Cell Disruption
Dehulled beans undergo micron-level pulverization. By precisely controlling fineness (D90: 10-65μm), we ensure starch and protein bodies are effectively released from the plant matrix while preserving nutrient integrity.
High-Precision Aerodynamic Fractionation
Pulverized powder enters specialized air classifiers for density-based separation. This stage splits material into protein-rich and starch-rich fractions, achieving the optimal "cut-point" through refined aerodynamic control.
Multi-Parameter Intelligent Optimization
Our system allows real-time adjustment of frequency, feed rates, and air velocity. This precision control enables high-yield protein enrichment tailored to specific raw material traits from different origins.
JACAN Powder Equipment
Superior Dry Fractionation Solutions for Plant-Based Protein
A 100% additive-free, eco-friendly process delivering higher functional integrity and precise nutrient enrichment than traditional wet processing.
Natural Purity & Food-Grade Design
The pulse protein is purified via physical grinding and separation using 304/316 stainless steel. This chemical-free process ensures zero additives, strictly preserving the protein’s natural integrity and meeting premium food safety standards.
Superior Functional Performance
Proteins from dry fractionation exhibit significantly better functional properties than wet-processed alternatives. By avoiding water-intensive chemicals, our method protects the environment while retaining native solubility and emulsification traits.
Advanced Explosion-Proof Safety
Safety is paramount in powder processing. Our systems feature full explosion-proof designs to mitigate dust hazards, ensuring a stable, secure, and continuous production environment that protects both personnel and assets.
Full Turnkey Production Lines
We provide comprehensive solutions including dehulling, protein separation, and automated packaging. Our extensive domestic and international project experience ensures a mature, reliable setup tailored to your specific industrial needs.
Optimal Micron-Level Grinding
To unlock the protein, pulses are ground to 15-45 microns depending on the origin. This precise micronization ensures the optimal release of protein bodies from the starch matrix, laying the foundation for efficient classification.
High-Efficiency Separation & Yield
Our aerodynamic classification achieves superior fraction purity and enrichment. For yellow peas, the system delivers high-yield protein-rich fractions (up to 60% pure protein), maximizing the commercial value of your raw materials.
JACAN Powder Equipment
Integrated Grinding & Air Classification Fractionation
A high-efficiency milling and sorting system designed for precise bean cell disruption and ultra-fine micronization to maximize protein enrichment.
High-Energy Impact & Fine Grinding
Material is pulverized through a combination of high-speed impact, collision, shear, and friction. This ensures complete cell disruption, essential for separating protein bodies from the starch matrix.
Precision Classification & Narrow PSD
The integrated classifier delivers adjustable particle sizes (D90: 10-35μm) with excellent shape and narrow distribution, ensuring high-purity fractionation and consistent product quality.
Supporting Equipment
Sanitary Design & Global Compliance
The system is engineered to meet GMP, C-GMP, and FDA standards. Its easy-to-disassemble structure ensures thorough cleaning, making it ideal for high-standard food and pharmaceutical-grade protein processing.
Intelligent Control & Eco-Friendly Operation
The PLC-controlled system ensures simple operation and stable performance. The fully sealed design minimizes dust and noise, delivering an environmentally friendly and sustainable production process.
JACAN Powder Equipment
High-Precision Aerodynamic Fractionation & Separation
Advanced separation technology designed for the physical extraction of protein-rich and starch-rich fractions with maximum purity.
Density-Based Physical Separation
The system utilizes advanced aerodynamic forces to separate materials based on the differences in density and particle size between protein and starch granules.
High-Purity Fractionation Results
By precisely adjusting the cut-point, the equipment effectively separates the micronized powder into distinct protein-rich and starch-rich fractions without chemical intervention.
Supporting Equipment
Adjustable Parameters for Diverse Origins
Users can flexibly adjust air velocity and rotor speeds via PLC to accommodate varying raw protein contents from different global pulse origins.
Non-Thermal and Additive-Free Process
The separation process maintains a low-temperature environment to prevent nutrient loss, delivering 100% natural, additive-free protein concentrates for the food industry.
JACAN Powder Equipment
Global Excellence in Plant-Based Protein Fractionation
Our high-performance pulse protein production lines have been successfully deployed across major food and nutrition processing hubs worldwide. By providing customized dry fractionation and precision air classification systems, we ensure seamless integration and superior functional performance for clean-label protein isolation. Our solutions empower clients to produce high-purity, nutrient-rich plant proteins that meet the most stringent international food safety and quality standards.
